Flexible Modular Configurations
To seamlessly integrate with diverse field infrastructures, the system is engineered on a flexible, modular architecture available in three field-proven mobility platforms:
Skid-Mounted Units: Optimized for permanent or semi-permanent installations in oilfield production facilities, refineries, and industrial fluid treatment plants.
Trailer-Mounted Units: Engineered for multi-well pads and fast-paced well stimulation operations requiring frequent inter-site mobilization.
Vehicle-Mounted Solutions: Designed for ultimate mobility, providing rapid-deployment emergency dosing and on-the-fly chemical injection directly at the wellhead.
Technical Features
Premium Corrosion-Resistant Material Matrix
To withstand highly aggressive chemical media, all fluid end components are manufactured from premium-grade materials selected for chemical compatibility:
• 316L Stainless Steel: Exceptional resistance to pitting, crevice corrosion, and chloride environments.
• High-Density Polypropylene (HDPP): High chemical stability against concentrated acids and aggressive chemical reagents.
• Advanced Elastomers: Specialized chemical-resistant seals ensuring zero-leakage performance over extended life cycles.
High-Precision Intelligent Dosing & Metering
Equipped with variable-stroke chemical metering pumps and state-of-the-art flow sensors (with options for high-accuracy Mass Flow Meters or Electromagnetic Flow Meters). The system guarantees stable, continuous chemical injection with an industry-leading dosing accuracy adjustment capability of ≤0.1 ml.
PLC-Driven Smart Automation & HSE Safeguards
Powered by an intelligent PLC control system that manages automated feeding parameters based on real-time field data. Features include:
• Real-time liquid level tracking and flow monitoring.
• Continuous temperature diagnostics.
• Integrated audio and optical multi-level emergency alarm systems.
• Full manual override backup to ensure continuous production during power anomalies or emergency field maintenance.
Technical & Configuration Specifications
|
Item |
Specification / Capability |
|
Transportation Methods |
Vehicle-mounted / Semi-trailer / Skid-mounted |
|
Drive Modes |
Heavy-duty Diesel Engine / Industrial Electric Motor |
|
Chemical Additive Pumps |
1–10 sets (Fully customizable based on flow dynamics) |
|
Liquid Chemical Additive Pumps |
1–10 sets (Fully customizable) |
|
Chemical Additive Tanks |
1–10 tanks (Modular scalability) |
|
Tank Volume Range |
1 - 4 m³ per tank (Custom capacities available) |
|
Dosing Measurement Method |
High-precision Mass Flow Meter / Electromagnetic Flow Meter |
|
Control Architecture |
Automated PLC Control with Physical Manual Backup |
|
Primary Applications |
Hydraulic fracturing, oilfield chemical injection, well stimulation, EOR |
|
Parameter |
Specification |
|
Product Name |
Equipment For Chemical Reagents |
|
Primary Application |
Oilfield chemical storage, high-precision dosing, and automated mixing |
|
Storage Capacity Options |
100L / 500L / 1000L / 2000L / Fully Customized Volumes |
|
Dosing Accuracy |
≤0.1 ml adjustment capability (Configuration dependent) |
|
Mixing Performance |
Hydrodynamically optimized to chemical rheology and site conditions |
|
Housing & Tank Material |
316L Stainless Steel / Premium HDPP (Optional) |
|
Flow Rate Range |
5 – 500 L/h (Customizable for high-volume operations) |
|
Pump Technology |
Industrial-grade, chemical-resistant metering pump |
|
Enclosure Protection Grade |
IP66 (Dust-tight and protected against powerful water jets) |
|
Safety Alarm System |
Integrated optical and audio alarm for abnormal pressure/flow/level states |
|
Operating Temperature Range |
-30°C to +70°C (With optional thermal insulation/heat tracing packages) |
|
Power Supply Compatibility |
220V / 380V at 50Hz (Custom voltage/frequency configurations supported) |
|
Backup Power Systems |
Optional integrated backup battery system for uninterrupted telemetry |
Main Product Applications
Hydraulic Fracturing: Continuous, accurate blending and injection of friction reducers, biocides, crosslinkers, and scale inhibitors to maximize fracturing fluid performance.
Well Stimulation & Acidizing: Safe handling and precise dosing of highly corrosive acids and additives during wellbore cleanup and matrix acidizing.
Enhanced Oil Recovery (EOR): Stable, long-term chemical injection for polymer flooding, surfactant injection, and production optimization.
Petroleum Processing & Refining: Controlled chemical preparation and precise metering of demulsifiers, corrosion inhibitors, and water-treatment agents in downstream facilities.
Manufacturing Excellence & Comprehensive QA
Shandong Yukos Petroleum Equipment Co., Ltd. operates a 35,000 m² certified factory in Dongying, China, equipped with 80+ sets of multi-axis CNC machines, automated robotic welding cells, and dedicated PLC clean-room integration labs.
Every Equipment For Chemical Reagents unit passes four mandatory quality gates before shipment:
Material Verification: 100% PMI spectroscopic testing on all 316L SS and alloy components.
Weld Inspection: NDT (Ultrasonic and Magnetic Particle) testing on all structural and pressure welds.
Pressure Testing: 4-hour hydrostatic and pneumatic leak tests at 1.5x maximum working pressure.
FAT Simulation: A 24-hour full-load automated loop test verifying the ≤0.1 ml dosing precision and PLC emergency shut-off response times.
Custom Services
Yukos provides specialized, end-to-end custom engineering:
Custom tank footprints tailored to restricted offshore or onshore pad spaces.
Multi-pump configurations for simultaneous injection of incompatible chemical streams.
Specialized software customization for seamless communication with existing SCADA and distributed control systems (DCS).
Frequently Asked Questions
Q: What structural or international standards does this equipment fully comply with?
A: The system is engineered and manufactured strictly according to API Q1 quality management and API 6A product design parameters to ensure full oilfield compliance.
Q: Are the electrical and automated control enclosures certified for hazardous explosive zones?
A: Yes, all electrical components, junction boxes, and instrumentation can be configured with ATEX, IECEx, or CNEx explosion-proof certifications for Zone 1 or Zone 2 environments.
Q: Can the equipment withstand extreme offshore marine environments and high salinity?
A: Yes, we utilize marine-grade C5-M anti-corrosion exterior coatings and 316L stainless steel hardware specifically engineered to resist salt-spray corrosion.
Q: What specific brand options do you offer for critical components like pumps and flow meters?
A: We integrate internationally recognized premium brands such as Milton Roy or Lewa for metering pumps, and Emerson Rosemount or Endress+Hauser for mass flow meters based on user preference.
Q: Do you provide a comprehensive Third-Party Inspection (TPI) report before factory shipment?
A: Yes, we fully support and provide full documentation for independent third-party inspections by global agencies such as SGS, Bureau Veritas (BV), or Intertek.
Q: What is the standard warranty period for this chemical injection system?
A: We provide a 12-month operational warranty or an 18-month shipment warranty from the date of bill of lading, whichever comes first, covering all major structural and mechanical systems.
Q: How do you handle critical spare parts provisioning for long-term operations?
A: Every unit is shipped with a complimentary 2-year operational spare parts kit containing essential seals, diaphragms, and wear components to prevent unexpected field downtime.
Q: Can the system be configured for extreme sand, dust, or high-desert environments?
A: Yes, we provide heavy-duty desert configuration packages featuring IP66-rated sand-proof enclosures, heavy-duty dust filters, and high-efficiency cooling radiators.
Q: What sea or land transport packaging do you use to guarantee damage-free delivery?
A: The entire skid or trailer is secured inside heavy-duty, sea-worthy steel frames or vacuum-sealed wooden cases with rust-preventative desiccant wrapping.
Q: Do you provide comprehensive Operations and Maintenance (O&M) documentation in multiple languages?
A: Yes, every equipment shipment includes complete, professional O&M manuals, electrical schematics, and P&ID drawings in English and Russian.
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