Hydration-equipment

Professional Hydration Equipment Manufacturer

Hydration Equipment is a critical component of modern drilling fluid preparation systems, designed to efficiently mix and hydrate bentonite, polymers, and other drilling additives into homogeneous drilling fluids.

We specialize in the design, manufacturing, technical development, sales, and after-sales service of drilling equipment, workover equipment, high-pressure reciprocating pumps, complete pressure pumping systems, high-pressure piping systems, and drilling fluid processing equipment.

Hydraulic Fracturing Equipment
Yukos Hydraulic Fracturing Equipment is available in 2000 HHP and 2500 HHP configurations, with a maximum working pressure of 138 MPa and a maximum flow rate of 4.45 m³/min.

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Straight Pipe With Integrated Flange
The Straight Pipe with Integrated Flange is a one-piece forged flowline component designed for high-pressure fluid transmission in oilfield surface equipment.

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Solid Straight Pipe
Solid Straight Pipe is a high-pressure flowline component used to connect pumps, manifolds, valves, and other pressure control equipment in oilfield surface operations.

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Sand Storage And Transportation Equipment
Sand Storage and Transportation Equipment is designed for the storage, conveying, and continuous supply of proppant in hydraulic fracturing operations.

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Sand Mixing Equipment
Sand Mixing Equipment is the core blending hub for hydraulic fracturing and well stimulation operations.

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Multifunctional Block Pump
The hydraulic system is specifically engineered for liquid, gaseous, and supercritical CO₂, ensuring stable pressure, smooth phase transitions, and high volumetric efficiency under demanding...

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Mobile Control Center
The Mobile Control Center integrates fracturing pumps, sand blenders, additive systems, and field sensors for centralized monitoring and multi-unit control.

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High Pressure Swivels
High Pressure Swivel is designed for high-pressure fluid transfer in cementing, hydraulic fracturing, well servicing, and other oilfield applications.

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High And Low Pressure Pipe
High And Low Pressure Pipe is a high-pressure fluid transmission pipeline system designed for oilfield drilling, hydraulic fracturing, and well service applications, featuring reliable pressure...

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Equipment For Proppant
Shandong Yukos Petroleum Equipment Co., Ltd. manufactures advanced Equipment for Proppant, featuring the Automatic Continuous Hydration Unit for hydraulic fracturing operations.

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Equipment For Chemical Reagents
Continuous, accurate blending and injection of friction reducers, biocides, crosslinkers, and scale inhibitors to maximize fracturing fluid performance.

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Continuous Pipeline Feed Equipment
Continuous Pipeline Feed Equipment is designed for continuous tubing deployment and retrieval in oilfield well intervention operations.

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Technical Specifications

Item	Specification
Product Name	Oilfield Hydration Equipment
Application	Drilling Fluid Preparation
Mixing Medium	Bentonite, Polymer, Chemical Additives
Hydration Capacity	Customized According to Project Requirements
Mixing Type	Continuous / Batch Mixing
Powder Feeding	Automatic Venturi Feeding System
Mixing Pump	High Efficiency Centrifugal Pump
Tank Material	Carbon Steel / Stainless Steel
Surface Treatment	Sandblasting & Industrial Anti-Corrosion Coating
Control System	Manual / PLC Automatic Control
Electrical Standard	IEC / Explosion-Proof Optional
Power Supply	Customized According to Local Standards
Installation Type	Skid Mounted / Trailer Mounted / Fixed Installation
Operating Environment	Onshore & Offshore Oilfield
Certification	ISO Quality Management System

Key Features & Advantages

Designed specifically for demanding oilfield environments, YUKOS Hydration Equipment combines efficient fluid mixing technology with rugged industrial construction to ensure reliable long-term performance.

Fast Powder Hydration:The optimized venturi mixing structure rapidly disperses bentonite and chemical additives into the circulating fluid, significantly reducing hydration time while preventing powder accumulation and clumping, allowing drilling crews to prepare high-quality drilling mud more quickly.

Excellent Mixing Uniformity:Efficient hydraulic circulation and carefully engineered mixing chambers ensure even dispersion of additives throughout the entire fluid system, delivering stable mud density, uniform viscosity, improved gel strength, better filtration control, and consistent drilling fluid properties for safer drilling operations and improved wellbore stability.

High Operational Efficiency:Our hydration equipment reduces manual handling while increasing production efficiency through continuous operation capability, high hydration rate, reduced material waste, faster mud preparation, lower operating costs, and improved overall drilling efficiency to help contractors shorten non-productive time and maximize equipment utilization.

Heavy-Duty Industrial Construction:Manufactured using heavy-duty structural steel, industrial-grade pumps, high-strength piping, wear-resistant components, corrosion-resistant coatings, and reliable sealing systems, YUKOS hydration systems withstand harsh environments, continuous vibration, and demanding operating conditions to extend service life and reduce maintenance requirements.

Flexible System Integration:Our hydration equipment easily integrates with existing drilling fluid systems including mud tanks, shale shakers, mud cleaners, desanders, desilters, centrifuges, transfer pumps, and mud circulation systems, allowing customers to upgrade existing facilities without replacing the entire system.

Easy Operation and Maintenance:Equipment layout is optimized with accessible inspection points, modular component design, easy replacement of wear parts, simplified cleaning procedures, user-friendly control systems, and clear maintenance access to reduce downtime and lower lifecycle costs.

Reliable Performance in Harsh Conditions:Designed for desert drilling locations, arctic and cold-weather regions, offshore platforms, high-humidity environments, remote exploration sites, and continuous heavy-duty drilling operations, with optional weatherproof and explosion-proof configurations available for project-specific safety requirements.

Energy-Efficient Operation:Optimized hydraulic design minimizes energy consumption while maintaining excellent mixing performance, delivering reduced power consumption, improved pump efficiency, lower operating costs, environmentally responsible operation, and long-term cost savings.

How Hydration Equipment Works

Efficient drilling fluid preparation is essential for maintaining drilling performance and protecting the wellbore throughout the drilling process. YUKOS Hydration Equipment is designed to hydrate powdered materials rapidly and produce uniform drilling fluids with minimal operator intervention.

01/

Water Supply:Clean water or base drilling fluid is pumped into the hydration system through the circulation pipeline, with flow rate precisely controlled to ensure stable mixing conditions.

02/

Powder Feeding:Bentonite, polymers, and other drilling additives are introduced through the venturi feeding system, where the high-speed fluid stream creates negative pressure to draw powder directly into the mixing chamber while minimizing dust generation and material loss.

03/

High-Speed Hydration:Inside the hydration chamber, powders are immediately wetted and dispersed through intensive hydraulic turbulence, preventing agglomeration and ensuring efficient hydration of all additives.

04/

Circulation Mixing:The hydrated slurry circulates continuously through the mixing tank, with recirculation further improving dispersion and allowing drilling fluid properties to stabilize before use.

05/

Property Adjustment:Operators can adjust drilling fluid properties by adding supplementary chemicals such as weighting agents, polymers, lubricants, fluid-loss additives, pH control agents, and inhibitors to ensure the final drilling fluid meets the specific requirements of the drilling program.

06/

Delivery to Mud System:Once the drilling fluid reaches the required density, viscosity, and rheological properties, it is transferred to the active mud system and supplied continuously to the drilling rig for circulation, helping maintain stable drilling conditions, improve cuttings transport, protect drilling tools, and enhance overall operational efficiency.

Applications

YUKOS Hydration Equipment is engineered to support efficient drilling fluid preparation across a wide range of oilfield operations, with reliable mixing performance, flexible configurations, and durable construction widely used by drilling contractors, oilfield service companies, and petroleum engineering firms.

Onshore Oil & Gas Drilling

Our hydration equipment provides continuous, high-quality mud preparation for vertical wells, directional drilling, horizontal drilling, deep and ultra-deep well drilling, exploration drilling, and development drilling, helping improve penetration rates while reducing drilling risks and equipment wear.

Offshore Drilling Platforms

Space limitations and continuous operation require compact and dependable systems, with YUKOS skid-mounted hydration equipment suitable for jack-up rigs, offshore production platforms, semi-submersible rigs, and offshore drilling support vessels, featuring compact layouts and corrosion-resistant construction for reliable marine operation.

Workover & Well Service Operations

Hydration systems are commonly used for well maintenance, well completion, well stimulation, plugging operations, fishing operations, and well cleaning, with portable and modular configurations allowing rapid deployment between job sites.

Hydraulic Fracturing Support

These systems efficiently hydrate friction reducers, polymers, and other chemical additives for fracturing fluid preparation, polymer hydration, chemical additive blending, continuous fluid supply, and multi-stage fracturing operations, contributing to consistent pumping performance throughout fracturing projects.

Drilling Fluid Mixing Centers

Large oilfield service companies often establish centralized mud preparation facilities, with our high-capacity hydration systems supporting centralized mud plants, bulk drilling fluid preparation, chemical storage facilities, continuous slurry production, and automated mud mixing stations to improve operational efficiency while reducing overall production costs.

Geothermal & Mining Drilling

Beyond conventional oil and gas drilling, our hydration equipment is also suitable for geothermal energy projects, mineral exploration, water well drilling, foundation drilling, HDD (Horizontal Directional Drilling), and tunnel engineering, with customized systems configurable for various drilling fluid formulations used in different industries.

Manufacturing Process

Reliable oilfield equipment begins with disciplined manufacturing. At YUKOS, every hydration system is produced under standardized production procedures to ensure structural integrity, operational safety, and consistent performance in demanding drilling environments.

Engineering Design:Complete three-dimensional design and manufacturing drawings based on customer specifications, process flow, production capacity, layout, and industry standards.

Incoming Material Inspection:Strict inspections are carried out on steel, pipes, mechanical/electrical components, pumps, valves and instruments, and traceable records are maintained.

Steel structure manufacturing:The components are ensured to have high precision through CNC cutting, sheet rolling, structural welding and precision processing.

Certification Welding:Qualified welders will perform welding on pressure vessels and pipelines in accordance with standards, and conduct measurements, inspections, and non-destructive testing (if necessary).

Mechanical Assembly:Assemble the tank body, pump, Venturi device, piping, valves, stirrer and platform in accordance with standardized procedures.

Electrical and Automation Installation:Install and debug the PLC control cabinet, sensors, instruments and safety systems. All circuits will be tested before the commissioning.

Factory Performance Test (FAT):Comprehensive testing of overall performance, pump operation, flow rate, electrical control, safety interlocks, vibration and noise to ensure that the equipment meets the standards.

Surface Treatment and Coating:Perform sandblasting, anti-rust primer and epoxy topcoat treatment. Optional marine-grade heavy-duty anti-corrosion coating is available to adapt to harsh environments.

Final Inspection and Document Preparation:Complete the final inspection of the entire machine (mechanical, electrical, appearance, nameplate), and prepare the inspection report, manual and quality certificate according to the customer's requirements.

Factory Capability

Founded in 2011, YUKOS is a high-tech manufacturer of petroleum equipment, based in Dongying, China's "Petroleum Capital." We supply hydration units, pumps, fracturing, cementing, and workover equipment to global oilfields, serving CNPC, Sinopec, CNOOC, and clients in Russia, the Middle East, and beyond. Our engineering team drives innovation in efficiency and automation. With overseas service centers, we offer technical support, spare parts, and commissioning worldwide. We are committed to reducing lifecycle costs and building long-term partnerships through reliable products and responsive service.

Packaging & Global Delivery

Oilfield equipment must arrive at project sites in perfect condition. YUKOS provides professional export packaging and reliable logistics for safe worldwide delivery.

Professional Export Packaging

Steel frame packaging, wooden crates, export plywood cases
Waterproof, moisture-proof, anti-rust, and shock-resistant protection
Container securing and skid-mounted transportation
Packaging selected per equipment size, transport method, and destination

Flexible International Logistics

FCL, LCL, break bulk, flat rack, open top container
Railway, air freight (for urgent spares), multimodal transport
Logistics team assists in selecting the most efficient and cost-effective solution

Complete Export Documentation

Commercial invoice, packing list, bill of lading, Certificate of Origin
Equipment drawings, operation manual, maintenance manual
Inspection reports, quality certificates, spare parts list
Additional project documentation available upon request

Certifications & Compliance

YUKOS is committed to manufacturing petroleum equipment that meets international quality requirements and industry standards.

• APIQ1 Quality Management System, API6A Product Certification
• Management systems: ISO 9001, ISO 14001, ISO 45001
• Special equipment license for pressure pipeline components
• A third-level enterprise that has achieved safety production standardization
• Measurement Management System Certification
• Intellectual Property Management System Certification
• After-sales service certificate

FAQ

Q:What is the primary function of Hydration Equipment?

A:Hydration Equipment is used to rapidly mix bentonite, polymers, and other drilling additives with water to produce high-quality drilling fluids. Proper hydration improves drilling efficiency, wellbore stability, cuttings transportation, and overall drilling performance.

Q:Do you provide complete drilling fluid preparation systems?

A:Yes. Besides standalone hydration units, YUKOS can supply complete drilling fluid preparation systems integrated with mud tanks, mixing pumps, transfer pumps, pipelines, solids control equipment, and automatic control systems.

Q:Can the equipment be integrated into our existing mud system?

A:Absolutely. Our engineering team can design the equipment to match your existing drilling fluid circulation system, minimizing installation time and ensuring seamless integration.

Q:Can the equipment be designed for cold or desert environments?

A:Yes. We provide customized solutions for different operating conditions, including low-temperature winterized systems, high-temperature desert configurations, corrosion-resistant offshore designs, and explosion-proof electrical systems.

Q:Can you manufacture equipment according to our drawings?

A:Yes. We support OEM and project-based manufacturing according to customer drawings, technical specifications, and process requirements. Our engineering team can also optimize designs to improve manufacturability and operational performance.

Q:Do you provide engineering support before production?

A:Yes. Before manufacturing begins, our engineers review project requirements, equipment layout, process flow, operating conditions, and technical specifications to ensure the final solution meets your operational needs.

Q:What is your minimum order quantity (MOQ)?

A:There is no fixed MOQ for most industrial equipment. We support single-unit purchases, pilot projects, and large-scale engineering orders depending on customer requirements.

Q:How long is the production lead time?

A:Lead time depends on equipment complexity and order quantity.
Generally:
Standard equipment: 30–45 working days
Customized systems: 45–90 working days
A detailed production schedule will be provided after technical confirmation.

Q:Which countries have you supplied?

A:Our petroleum equipment has been supplied to customers in:
China
Russia
Kazakhstan
Middle East
Central Asia
Southeast Asia
Africa
With experience serving major oilfield operators and international drilling contractors, we understand the technical and operational requirements of global energy projects.

Q:Do you provide installation and commissioning support?

A:Yes. Our technical team provides:
Installation guidance
Equipment commissioning
Operator training
Process optimization
Remote technical assistance
On-site technical support can also be arranged according to project requirements.

Q:What payment methods do you accept?

A:We commonly accept:
T/T (Telegraphic Transfer)
L/C (Letter of Credit)
Other payment arrangements may be discussed for long-term cooperation or large engineering projects.

Q:What warranty do you provide?

A:Our equipment is supplied with warranty coverage in accordance with the commercial contract. During the warranty period, if any manufacturing-related quality issue occurs, our technical team will provide prompt analysis, replacement recommendations, and effective solutions.