Technical Specifications
|
Parameter |
Industrial Specification |
|
Product Name |
Multifunctional Block Pump (CO₂ Booster Pump) |
|
Manufacturer |
Shandong Yukos Petroleum Equipment Co., Ltd. |
|
Compliance & Design Standards |
API 674, API Q1, ISO 9001, ISO 14001, ISO 45001 |
|
Rated Working Pressure |
80 MPa (800 Bar) |
|
Maximum Operating Pressure |
83 MPa |
|
Maximum Flow Rate |
1,111 L/min |
|
Rated CO₂ Capacity |
400 L/min (Liquid) / 800 L/min (Gas) |
|
Maximum Brake Power |
204 hp (152 kW) |
|
Motor Power |
90 kW (Standard Explosion-Proof; ATEX/IECEx customizable) |
|
Drive Types |
Electric Motor Drive / Diesel Engine Drive (Available on Request) |
|
Operating Mode |
Continuous 24/7 Heavy-Duty Operation |
|
Operating Temperature Range |
-40°C to +60°C (Extreme Ambient Sub-Zero/Desert Duty) |
|
Sealing Tightness Class |
Class VI (Zero-Leakage Verification) |
|
Primary Fluid End Materials |
16MnDR Low-Temperature Alloy Steel / 316L Stainless Steel |
|
Overall Equipment Dimensions |
6800 × 2200 × 2400 mm |
|
Module Dimensions |
1800 × 900 × 1200 mm |
|
Total Equipment Weight |
15,000 kg |
|
Module Weight |
1,500 kg |
Core Features
Optimized for CO₂Compression
The hydraulic system is specifically engineered for liquid, gaseous, and supercritical CO₂, ensuring stable pressure, smooth phase transitions, and high volumetric efficiency under demanding operating conditions.
Premium Materials for Harsh Environments
Critical pressure-bearing components are manufactured from 16MnDR low-temperature alloy steel and 316L stainless steel, providing excellent resistance to corrosion, low-temperature embrittlement, and high-pressure fatigue in CO₂ service.
Intelligent Control System
An IP65-rated PLC control system continuously monitors pressure, temperature, flow rate, and operating status. It supports automatic protection functions and can be integrated with SCADA systems for remote monitoring and control.
Industrial Applications
Enhanced Oil Recovery (EOR)
Provides stable, high-pressure supercritical CO₂ injection to repressurize maturing reservoirs and maximize crude oil sweep efficiency.
01
Carbon Capture, Utilization & Storage (CCUS)
Serves as the midstream compression core for carbon sequestration projects, preparing captured gas for deep geological storage or long-distance pipeline transit.
02
Oil & Gas Production Facilities
Deployed in centralized gathering networks, high-pressure gas injection fields, and booster stations.
03
Chemical & Petrochemical Synthesis
Supplies stable, high-pressure carbon dioxide for industrial manufacturing processes, including synthetic fertilizer and urea production.
04
Industrial Gas Processing
Perfectly suited for commercial CO₂ recovery, industrial recycling, merchant cylinder filling, and bulk storage management.
05
Quality Control
Material Verification: 100% spectrographic material analysis, Charpy V-notch impact testing, and ultrasonic inspection of alloy forgings.
Precision Machining: High-tolerance CNC boring and finishing to prevent structural stress concentration points.
Non-Destructive Testing (NDT): Comprehensive radiographic (RT) and dye-penetrant (PT) testing of all high-integrity welds.
Factory Acceptance Testing (FAT): Extended full-load hydraulic pressure and leak tests conducted at 1.5x the rated design pressure to guarantee field readiness.
International Certifications
• API Q1 Quality Management System for the Petroleum and Natural Gas Industry
• API 674 Standard for Positive Displacement Pumps - Reciprocating
• ISO 9001 / ISO 14001 / ISO 45001 Integrated Management Systems
• Project-specific CE / ATEX compliance certifications available upon contract request.
Custom Engineering Solutions
Because no two field sites are identical, our dedicated engineering team provides fully tailored skids based on your exact engineering specifications:
Drive Adaptability: Explosion-proof electric motors (VFD compatible) or heavy-duty industrial diesel engine drives for remote off-grid locations.
Configuration: Compact, structural steel skid-mounted designs or mobile, ruggedized trailer-mounted systems.
Manifold Design: Custom-engineered high-pressure piping, bypass loops, and instrument manifolds to match your existing site footprint.
Packaging
• Multi-layer Volatile Corrosion Inhibitor (VCI) anti-rust film wrapping to protect polished alloy surfaces during long-distance maritime transit.
• Heavy-duty, ocean-freight-approved wooden crates reinforced with internal shock-resistant steel frame structures.
• Complete technical documentation packet delivered in weatherproof casings (including bilingual English operation manuals, FAT records, and material test certificates).
Global After-Sales Support
• 24-Month Extended Warranty on all major structural pressure-bearing blocks.
• Remote Commissioning Alignment: Real-time engineering support via secure video and telemetry linkage during initial site integration.
Frequently Asked Questions
Q. Can the pump handle both liquid, gaseous, and supercritical CO₂?
A: Yes. The pump is designed for liquid and gaseous CO₂ and can also support supercritical CO₂ applications with appropriate system configuration.
Q. Is the pump suitable for continuous 24/7 operation?
A: Yes. The heavy-duty power end and lubrication system are designed for continuous industrial operation under rated working conditions.
Q. Can the pump be customized?
A: Yes. Pressure, flow rate, drive type, control system, skid layout, materials, and explosion-proof options can all be customized.
Q. What certifications are available?
A: Equipment is manufactured under API Q1 and ISO 9001 quality systems. Third-party inspections by SGS, BV, Intertek, or TÜV can be arranged upon request.
Q. What documents are supplied with the equipment?
A: Each pump is delivered with operation manuals, material certificates (MTC), inspection reports, pressure test records, FAT documentation, and quality certificates.
Q. What drive options are available?
A: Electric drive is standard, while diesel-driven configurations are available for remote oilfield applications.
Q. Can the electrical system be configured for local power standards?
A: Yes. Motors and electrical components can be supplied for various voltages and frequencies, including 380V/50Hz, 460V/60Hz, and medium-voltage systems.
Q. Is explosion-proof equipment available?
A: Yes. ATEX and IECEx-certified motors, instruments, and electrical components are available for hazardous areas.
Q. What is the typical delivery time?
A: Standard models are typically delivered within 45–60 days, while customized systems generally require 75–90 days, depending on project requirements.
Q. What warranty and after-sales support do you provide?
A: We provide a 24-month warranty, technical support, spare parts supply, remote troubleshooting, and on-site service when required.
Q. Can the pump be integrated into existing CO₂ injection systems?
A: Yes. The modular design allows easy integration with existing pipelines, storage tanks, and CO₂ injection facilities.
Q. What industries is this pump suitable for?
A: It is widely used in enhanced oil recovery (EOR), CCUS projects, oil & gas production, chemical processing, industrial gas handling, and CO₂ transportation.
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